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Most paints contain inflammable solvents
and some contain materials which can harm the skin, or
damage the health if swallowed or inhaled. Whilst most countries
have developed regulations to control labelling, storage and use of toxic
or hazardous material as yet there is no agreed international code or
system.
Two major classes of risk must be controlled and precautions
defined which will reduce the risk to acceptable levels:
a)
Health risks, these
include:
1. Gases
or vapours. These could include solvent evaporation during the drying
period, or perhaps formed during heating of the painted object.
2. Liquids
in the paint. These might be solvents, or perhaps binders, which may be
toxic if swallowed or inhaled as spray droplets, or dermatitis or toxic in
contact with the skin.
3.
Powders or dusts. These can be formed
during heating painted objects (e.g. flame cutting or welding painted
steel), or be resent in powder formed during sanding operations, or in
spray mist.
b) Fire or explosion risks,
these include:
1.
Fire risk during
storage or transport. Most paints other water based products can be
ignited and will support flame.
2.
Explosion hazard
during application. Inflammable solvents in mixture with oxygen in air can
explode within certain concentration limits if ignited or
detonated.
When paints containing solvents are
applied in enclosed or confined spaces, two hazards can exist, explosion
and toxicity and precautions must be taken to eliminate them.
General aspects of explosion hazards
The nature of this hazard is explained in
detail hereunder. the essential precaution to be taken is that sufficient
ventilation air must be provided to maintain the ratio of vapour air at no
more than 10% of the lower explosive limit. If the flash point of solvent
is above the working temperature, then an explosion cannot occur. However,
it may still be necessary to ventilate to provide a clean working
atmosphere or to eliminate toxic hazard.
An explosion is simply very rapid burning
of a flammable mixture (in the case of paint, it is the burning of solvent
vapour in oxygen contained in the air). The speed of combustion is so
great that there is extremely rapid development of heat and pressure
(6 to 9 times the original pressure). This
can lead to destruction of the compartment and injury to work people.
Three factors must be present to create an explosion.
A.
The mixture of
vapour and air must be between the lower explosive limit (LEL) and
the upper explosive limit (UEL).
B.
The mixture must
be at a temperature above the flashpoint temperature of the vapour.
C.
A source of
ignition with high enough temperature and energy must be present to
initiate the explosion reaction.
General aspects of toxic hazard
Many solvents used in paint have some
degree of toxicity and it is necessary to provide sufficient
ventilation air to maintain safe atmosphere below the threshold limit
value (TLV). With many common solvents this may be impractical when
applying large volumes of paint in a short time. In such cases ventilation
to give a clear visibility and safety from explosion will still be
necessary. It will also be necessary to provide operators in the
compartment with fresh air masks or hoods. Barrier creams and protective
clothing may also be necessary. Full details are given below and data for
calculation of raq
(required air quantity) are also provided.
It is necessary to keep certain rules when using any paint since all can
be harmful (even ordinary emulsion paints are dangerous if swallowed!).
The following are basic safety precautions:
Inhalation of dust and fumes
This must be avoided by the use of
ventilation or extraction.
Skin contact
Some substances used in paint may cause
irritation after repeated or prolonged contact with the skin and in
susceptible Cases there is a risk of dermatitis.
-
Operatives with a
history of skin sensitivity should not be employed in processes where
skin contact can occur
-
Prolonged or repeated
contact of paint with the skin should be avoided
-
Barrier or repeated
contact of paint with the skin shouldbe avoided
-
Gloves should be worn
-
Do not wash hands with
solvent
-
Use a proprietary hard
cleanser
Ingestion
The ingestion (swallowing) of paint must
always be avoided.
-
Food should not be
brought into or consumed in the work area where coatings are stored or
used
-
Thorough washing of
hands and face is essential after applying paint, particularly before
eating or smoking
-
If paint or thinners
should accidentally be swallowed, seek medical attention immediately
Eye protection
Steps should be taken to prevent material
the eyes.
Emergency procedure
It may be necessary to enter an atmosphere
which is unsafe.(You may have to rescue somebody). Before entering a
confined Space or tank ensures that:
-
You wear breathing
apparatus
-
You wear a lifeline
-
The lifeline is
properly tended
-
A watch is kept on you
-
A means of
communication exists
-
A system of signals is
agreed
-
You and everybody else
involved understand the signals.You must also make sure that:
-
A back- up or rescue
squad is squipped to render assistance
-
Resuscitation
equipment is on hand
If you hand to keep watch or tend a
lifeline:
If you cannot see them:
Call out to them from time to time
Make sure they answer
If they do not answer repeated calls or
if they show signs of drunkenness or unusual behavior:
Raise the alarm
immediately
Do not attempt to
rescue the victim by yourself
Do not become a
victim
Basic identification colors according to
ISO recommendation R508
Green
Water in liquid
state
.Ral 6010
Silver-grey
Steam
.
...Ral 9006
Brown
...Mineral, vegetable and animal oils:
Combustible liquids
. Ral 8001
Yellow- ochre
.Gases in either gaseous or
Liquefied condition (except air)
..Ral
1004
Violet
.Acids and alkalies
Ral 4001
Light blue
..Air
...Ral 5012
Black
Other liquids
... Ral 9005
Method of application:
At the user, s choice the basic
identification color should be:
Painted on the pipe as a band over a length of 150
mm, depending on the diameter of the pipe
Applied by wrapping around the pipe an adhesive
band of the basic identification color.
This basic identification color should be
placed at all junctions, at both sides of valves, service appliances,
bulkheads, wall penetrations and at any at other places where
identification of the fluid is necessary. Valves may be painted with the
identification color with the following exception. If the pipeline
has been provided with the safety color for fire fighting, the valves
should be painted red.
For example: valves in fire
extinguishing steam or water pipelines or in water flooding pipeline
should be painted red.
Direction of flow
When it is
necessary to know the direction of flow of the fluid, this should be
indicated by an arrow situated in the proximity of
the basic identification color and painted white or black in order to
contrast clearly with the basic identification color. If a label, plate or
sign, with a codified indication is attached to the pipe, the direction of
flow may be shown by the pointed end of this label, plate or sign.
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