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Among the several existing official and
unofficial standards for cleaning of steel preparatory to painting, one -
viz.
The old Swedish standards institution:
Surface
preparations standards for painting steel surface (SIS 055900-1967)
have gained prominence and acceptance across the frontiers. So much so
that it has served as a model for and has even been adopted direct as
national standard in other countries. Its cleaning degrees Sa 2,Sa 2
1/2, etc. being practically universally recognized, they are referred
to throughout this book in recommendations for cleaning of steel.
The Swedish standard, as it was usually called, was first to employ
pictorial representations of the specified cleaning degrees. it is now
superseded by international standard ISO 8501-1: 1988. Yet with the
same photos as used by the SIS standard plus additionally four
photos (flame cleaning) from the German standard DIN 55928, part
4, supplement other prominent standards, notably
Steel structures painting council (U.S.A):
Surface preparation
specifications (SSPC-SP 2,3,5,6,7, and 10)
British standards institution;
surface finish of Blast-cleaned steel for
painting: (BS 4232 but now superseded by BS 7079) and DIN
55928, protection of steel structures from corrosion by organic and
metallic coatings; preparation and testing of surfaces (Germany)
Do also concern with the equipment, materials and procedures used to
achieve the specified finish.
The British standard BS 4232 used drawings to indicate the (second
and third quality) finishes, whereas the American and the German standard
use the same photos as ISO 8501-1:1988. YET, DIN 55928 includes
photos of secondary surface preparation too.
Except for BS 4232 they all take
into account the state of the raw steel surface before cleaning, and
grades the result accordingly:
a)
Steel surface largely covered with adherent mill scale but little,
if any, rust.
b)
Steel surface, which has begun to rust and from which the mill
scale has begun to flake.
c)
Steel surface on which the mill scale has rusted away or from which
it can be scraped, but with slight pitting visible under normal vision.
d)
Steel surface on which the mill scale has rusted away and on which
general pitting is visible under normal vision.
A surface preparation method using high
pressure water for cleaning is getting more common. The best definition of
terms and surface preparation standards are presented by “joint
surface preparation standard NACE NO. 5/SSPC- SP 12” from 1995.
For comparison of the standards see the
following pages. The texts of the individual standards are quoted
literally.
ISO
8501-1:1988
Sa3
Blast- cleaning to
visually clean steel.
When viewed without magnification, the surface shall be free from visible
oil, grease and dirt, and shall be free from mill scale, rust, paint
coatings and foreign matter. It shall have a uniform metallic color.
Sa 2½
Very thorough
blast- cleaning.
When viewed without
magnification, the surface shall be free from visible oil, grease
and dirt, and from mill scale, rust, paint coatings and foreign matter.
Any remaining traces of contamination shall show only as slight stains
in the form of spots or stripes.
Sa 2 Thorough blast - cleaning.
When viewed without magnification, the surface shall be free from visible
oil, grease and dirt, and from most of the mill scale, rust, paint
coatings and foreign matter. any residual contamination shall be firmly
adhering (see note 2).
Sa 1
Light
blast-cleaning.
When viewed without
magnification, the surface shall
be free from visible oil,
grease and dirt, and from
poorly adhering mill scale, rust,
paint coatings and foreign matter (see note 2).
Notes:
1) The term “foreign matter” may include water-soluble salts and
welding residues. Dry blast-cleaning, hand and power tool cleaning or
flame cleaning; wet blast-cleaning or hydro jetting may be necessary.
2)
Mill scale, rust or a paint coating is considered to be poorly
adhering if it can be removed by lifting with a blunt putty knife.
St 3
Very thorough hand
and power tool cleaning.
As for ST 2,
but the surface shall be treated much more thoroughly to give a metallic
sheen arising from
the metallic substrate.
St 2 Thorough hand and
power tool cleaning.
When viewed without
magnification, the surface shall be free from visible oil, grease and
dirt, and from poorly adhering mill scale, rust, paint coatings and
foreign matter (see note 2).
Notes:
1)
For descriptions of surface preparation methods by hand and power
tool cleaning, including treatment prior to, and after, the hand and power
tool cleaning procedure, see ISO 8504-3.
2)
preparation grade St 1 is not included as it would
correspond to a surface unsuitable for painting.
Bs 7079-1990
Replaces BS 4232-1967 BS 7079-1990 is identical to ISO 8501-1:1988
SSPC (Steel
structures painting council)
SSPC-SP-5
2.1 A white metal blast
cleaned surface, when viewed without magnification, shall be free of all
visible oil, grease, dirt, dust, mill scale, rust paint, oxides, corrosion
products, and other foreign matter.
2.2
Acceptable variations in appearance that do not affect surface cleanliness as defined in
section 2.1 include variations caused by type of steel, original
surface condition, thickness of the steel, weld metal, mill or fabrication
marks, heat treating, heat affected zones, blasting abrasive, and
differences in the blast pattern.
2.3
When painting is
specified, the surface shall be roughened to a degree suitable for the
specified paint system. Immediately prior to paint application the surface
shall comply with the degree of cleaning as specified herein.
SSPC-VIS 1-89
or other visual standards of surface
preparation may be specified to supplement the written definition.
SSPC- SP-10
2.1
A near-white blast
cleaned surface when viewed without magnification, shall be free of all
visible oil, grease, dirt, dust, mill scale, rust, paint, oxides,
corrosion products, and other foreign matter, except for staining as noted
in section 2.2.
2.2
Staining shall be
limited to no more than 5 Percent of each square inch of surface area and
may consist of light shadows, slight steaks, or
minor discolorations caused by stains of rust, stains of mill
scale, or stains of previously applied paint.
2.3 Acceptable
variations in appearance that do Not affect surface cleanliness as defined in
sections 2.1 and 2.2 include variations caused by
type of steel, weld metal, mill or fabrication marks, heat
treating, heat affected zones, blasting abrasives and differences in the
blast pattern.
2.4
When painting is
specified, the surface shall be roughened to a degree suitable for the
specified paint system.
2.5
Immediately prior
to paint application, the surface shall comply with the degree of cleaning
as specified herein.
2.6
SSPC-VIS 1-89
or other visual
standards of surface preparation may be specified to supplement the
written definition.
SSPC – SP- 6
2.1
A commercial blast
cleaned surface, when viewed without magnification, shall be free of all
visible oil, grease, dirt, dust, mill scale, rust, paint, oxides,
corrosion products, and other foreign matter, except for staining, as
noted in section 2.2
2.2
Staining shall be
limited to no more than 33 percent of each square inch of surface
area and may consist of light shadows, slight streaks, or minor
discolorations caused by stains of rust, stains of mill scale, or stains
of previously applied paint. Slight residues of rust and paint may also be
left in the bottoms of pits if the original surface is pitted.
2.3
Acceptable
variations in appearance that do Not affect surface cleanliness
as defined in
sections 2.1 and 2.2 include variations caused by
type of steel, original surface condition, thickness of the steel,
weld metal, mill or fabrication marks, heat treating, heat affected
zones, blasting abrasive and differences in the blast pattern.
2.4
When painting is
specified, the surface shall be roughened to a degree suitable for the
specified paint system.
2.5
Immediately prior
to paint application, the surface shell comply with the degree of cleaning
as specified herein.
2.6
SSPC- VIS 1-89
or other visual
standards of surface preparation may be specified to supplement the
written definition.
SSPC- SP – 7
2.1 A brush- off blast
cleaned surface, when viewed without magnification, shall be free of all
visible oil, grease, dirt, dust, loose mill scale, loose rust, and loose
paint. Tightly adherent mill scale, rust, and paint may remain on the
surface. Mill scale, rust, and paint are considered tightly adherent if
they cannot be removed by lifting with a dull putty knife.
2.2
The entire surface
shall be subjected to the abrasive blast. The remaining mill scale, rust,
or paint shall be tight.
2.3 When painting is
specified, the surface shall be roughened to a degree suitable for the
specified paint system.
2.4 Immediately
prior to paint application, the surface shall comply with the degree
cleaning as specified herein.
2.5 SSPC- VIS-
1- 89
or other visual
standards of Surface preparation may be specified to Supplement the
written definition.
SSPC-SP-2
2.1
Hand tool cleaning
is a method of preparing steel surfaces by the use of non-power hand
tools.
2.2 Hand tool
cleaning removes all loose mill scale, loose rust, loose paint, and other
loose detrimental foreign matter. It is not intended that Adherent mill
scale, rust, and paint be removed by this process. Mill scale rust, and
paint are considered adherent if they cannot be removed by lifting with a
dull putty knife.
2.2
SSPC- VIS- 1- 89
or other visual
standards of surface preparation agreed upon by the contracting
parties may be used to further define the surface.
DIN 55928
is not quoted
(translated) but is fully in line SSPC- with ISO 8501-1:1988
(except for the extra standards as mentioned before).
Comparing the standards, no doubt that
Sa 3 and SSPC-SP- 5 are identical in their demands to surface
cleanliness. Also Sa 2½ and SSPC- SP- 10 seem
identical. Conceding sa 2 and SP-6 these differ
slightly,
SSPC- SP-6
expresses more demands to quality.
SSPC-SP-6 requires remnants being stains only. Sa 2 states
“residual contamination shall be firmly adhering”.
Joint surface
preparation standard NACE NO. 5/SSPC-SP 12:
Surface preparation
and cleaning of steel and other hard materials by high and ultra high
pressure water jetting prior to paint application.
Wj visual preparation
grades:
Wj-1
Removal of
previously existing visible rust, coating ,mill scale and foreign matter
to a uniform matt metal finish .
Wj-2UHP Wj
cleaning to a
uniform matt finish with at least 95% of the surface area being
free of all previously existing visible residues and the remaining 5% only
containing randomly dispersed stains of rust , coatings and foreign
matters .
Wj-3 HP Wj or UHP Wj
to a uniform matt finish with at least two –thirds of the surface being
free of all visible residues (except mill scale) and the remaining one-
third only containing randomly dispersed stains of previously existing
rust, coatings and foreign matters.
Wj-4
Uniform removal of
all loose rust mill scale and loose coatings.
Sc-1
An sc-1 surface is
free from all detectable contaminants as determined by using available
field test equipment whose sensitivity approximates laboratory equipment.
Contaminants relevant in this standard are chlorides, iron-soluble salts
and sulphates.
Sc-2
An sc-2 surface has
less than 7 microgram / cm2 chloride contamination , less than
10 microgram / cm2 of soluble ferrous ions and / less than 16
microgram / cm2 sulphate contamination as verified by field or
laboratory analysis using reliable , reproducible test equipment.
Sc-3
An sc-3 surface has
less than 50 microgram / cm2 chloride and sulphate
contamination as verified by field or laboratory analysis using reliable,
reproducible test equipment.
Note:
for SSPC the written specification takes preference -for ISO
8501-1:1988, the photos.
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